PROCESS DESIGN AND OPTIMIZATION
Automated design and optimization using commercially available software supplemented by internally developed programs. Process development in a wide range of separation, purification, refrigeration, and liquefaction applications Operating designs covering a range from world class to pilot plant in environments encompassing research laboratories through industrial facilities. Full P&ID and engineering flowsheet development including control strategy, safety analysis, and relief valve analysis and sizing Specialized equipment design including heat exchangers and distillation columns. Extensive startup and troubleshooting capabilities
MECHANICAL ENGINEERING & DESIGN
Layout and design of process equipment and complete process facilities using AutoCAD Release 14. P&ID and engineering flowsheet preparation in accordance with ISA Standards Detailed engineering, design and fabrication/assembly drawing preparation for thermally efficient vacuum insulated cold boxes, dewars, and vacuum jacketed piping systems. Detailed engineering, design and fabrication/assembly drawing preparation for liquid helium cryostats and transfer lines utilizing low heat leak support systems, MLI and vapor / liquid shielding technology Detailed engineering, design and fabrication/assembly drawing preparation for perlite / rockwool insulated cold boxes, warm process skids, ASME pressure vessels, heat exchangers, cryogenic valves, expansion engines, electronic and pneumatic control panels and other shop fabricated equipment. Detailed engineering, design and fabrication/assembly drawing preparation for field piping, spool drawings, piping supports, field wiring, conduit and conduit supports Computerized stress analysis verification of all designs utilizing a commercial software package which includes finite element and piping stress analysis capabilities.
ELECTRICAL ENGINEERING & DESIGN
Electrical Engineering & Design Specification of starters, motor control centers (MCC), and power transformation equipment. Power, control and instrument wiring/conduit design for shop fabricated process skids Power, control and instrument wiring/conduit design for process plant field wiring Experience with electrical requirements for hazardous areas per NEC and NFPA.
INSTRUMENTATION AND CONTROLS
Design, programming, and testing of control systems including single and triple loop digital controllers, programmable logic controllers, and distributed control systems with operator interfaces for automatic and manual control of system operating parameters and sequences. Specification and purchasing of system valves, instrumentation, and controls. Creation of control panel fabrication drawings, wiring drawings, and preparation of control documentation
PROJECT MANAGEMENT
Total project management of cryogenic and gas processing equipment and system projects including turnkey process plant installations. Preparation of accurate cost estimates and capital budgets for process equipment and turnkey projects yielding competitive pricing and on or under budget project completion. Development of accurate project schedules and efficient coordination of all project activities including engineering, design, manufacturing, construction and startup resulting in timely project completion. Effective contract preparation, negotiation and administration with manufacturing subcontractors, equipment vendors and constructors assuring high value procurements and savings to the customer.
CUSTOMER SERVICE
Cryo Technologies offers a wide range of customer service options. In addition to drafting and engineering, we will do start-up and commissioning of our systems. We also provide field maintenance, turn-key installation, operator training, plant upgrades and retrofits, as well as process troubleshooting and debottlenecking.